Hybrid Picking System Pickprozesse kommissionierung

Manual sorting-picking

On the performance level of an automatic sorter

Heterogeneous product ranges and strong seasonal fluctuations in demand require a flexible solution. Our manual sorting and picking turns the individual work steps into a transparent process, from picking to packing. The result is reliable planning and the ability to deploy your employees where they are needed.

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Software follows function

Flexible order picking at a low cost

To turn picking into a competitive advantage, you need market-tested processes that are adapted to the individual circumstances of the facility. This is the only way to ensure that routes are actually the shortest and that personnel bottlenecks are identified and compensated for in good time.

Thanks to our market experience gained since 1980, we know the full potential of IT-supported manual picking and seamlessly integrate new technologies into our process-oriented software.

This way, we create scalability without sacrificing flexibility and ensure a smooth workflow for employees for a more even use of capacity.

For companies with heterogeneous articles or a warehouse topology that is difficult to automate, the TUP.MSF offers the opportunity to leverage optimization potential in a cost-effective and sustainable manner. Find out more about our intralogistics concept consulting services here.

Your advantages

Manual sorting picking at a glance

  • Maximum flexibility with fluctuating order volumes
  • Increased employee satisfaction thanks to a varied process with a more even workload
  • Cost-effective, flexible scalability
  • Optimum utilization of your intralogistics
  • Performance, throughput and quality of a fully automated sorter
  • Lower fixed costs and better eco-balance compared to automated solutions

Adaptive, intelligent software is your competitive edge

Our motto is “first simplify, then automate”. When it comes to making ideal use of the existing infrastructure of a logistics center without major additional investment, standard solutions are often unable to deliver this optimization potential.

Our experience is that above a certain size, certain scaling effects can only be achieved with individual solutions. We know the business processes and the enormous potential of the interaction between people and machines inside out: TUP.MFS optimizes routes, makes personnel deployment more flexible and thus saves costs without sacrificing performance thanks to adapted user interfaces and intelligent allocation of workforce capacity.

Feature overview of manual sorting picking

The TUP.MSF is our flexible solution for heterogeneous articles, seasonal fluctuations in demand and scaling requirements with as few infrastructural modifications as possible.

Features to improve your manual order picking

  • Transparent material flow
  • Prevention of bottlenecks
  • Batch formation and even load distribution
  • Cost efficiency

Application scenario with the highest added value

  • Ideal for companies with heterogeneous product ranges
  • For strong seasonal fluctuations in demand
  • Performance, throughput and quality of a fully automatic sorter
  • Greater flexibility thanks to variable personnel deployment

Optimized workflows

  • Transparent capacity utilization and staff availability
  • Demand-optimized personnel deployment
  • Individually definable work quotas for each picking instance
  • Freely parameterizable threshold value settings for flexible and profitable processes

Transparent material flow

  • Reporting article data back to the inventory management system
  • Direct invoicing for picked orders
  • Clear overview of picking, orders and sorting honeycombs
  • Transparent material flow, even without automatic goods recording

Short routes

  • Significant reduction in picking distances
  • Sorter-packer not necessary
  • Dynamic interaction between employee deployment and order requirements

Picking batches increase throughput

  • Requirement-based order sorting according to picking types
  • Formation of order-optimized picking batches
  • Intelligent capacity management of the sorting modules to avoid bottlenecks

Do you have any questions?

Do you have a project inquiry or would you like individual advice?

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